Kanpur-based two-wheeler maker LML is one of the biggest enterprise-wide
smart card users in India. The company has provided smart cards to its
employees, vendors, distributors and service stations. Globally, Benz (Europe)
and Nissan (Japan) have implemented similar projects.
While over 2,000 executive employees at LML’s Kanpur plant use smart cards
to log in their attendance, a more dramatic application has been the
introduction of smart cards for the 100-odd just-in-time (JIT) vendors who
deliver more than a dozen truck-full consignments per head per day. A similar
smart card-based system has been used for vehicle dispatches. The company is
also using smart cards for maintaining service station data.
Smart card terminals have been provided at the various gates of the factory
and office, where the time-in and time-out is logged and then transmitted to a
central server for instant integration with the personnel MIS and payroll
systems. At certain locations, the smart card also acts as a means for
authentication and secured access control. Employees also use this smart card at
the canteen, simplifying the canteen accounting and linking it to the various
cost centers for improved accounting. Shortly, the same smart card will be
linked to in-house cash-dispenser facilities for employees to draw wages and
allowances.
LML has provided JIT vendors with compatible software, which enables them to
encode the details of consignments onto smart cards that is sent along with the
delivery trucks. By inserting the smart cards at the entry gates, the vendors
can ensure that the consignments are correctly identified, directed to the
correct unloading bay and the material receipt documentation is instantly
prepared. This has resulted in substantial space saving by minimizing the
turn-around time of the incoming vehicles. Thus, a truck that used to spend
about 60-80 minutes waiting for entry and documentation now does so in less than
15 minutes. The smart card goes back with the empty vehicle as proof of receipt
and thus of payment processing.
LML’s decision to use a smart card-based system for vehicle dispatches has
been triggered by the typical nature of its consignment containing hundreds of
two-wheelers of different models and colors. Also, it is necessary to send the
individual details of each vehicle consisting of engine and chassis numbers.
This system is used for dispatches to the company’s own depots, as well as to
dealers’ locations.
The company is also evaluating the possibility of providing smart cards along
with each vehicle as a service and
warranty card.